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The process begins with a thorough diagnostic evaluation. Technicians assess the transmission to determine the extent of the damage and to decide whether a rebuild is feasible. Once the decision is made, the transmission is carefully removed from the semi-truck. This step is delicate work, requiring precision and the right equipment to prevent further damage to surrounding systems.
After removal, the transmission is disassembled piece by piece. Every component—from gears and clutches to bearings and seals—is inspected for wear, damage, or corrosion. Technicians pay close attention to parts that typically bear the brunt of heavy usage, as these are the most likely candidates for replacement. Detailed inspection at this stage is critical; it ensures that every potential issue is identified and addressed during the rebuild.
Once disassembled, all components are meticulously cleaned to remove grime, metal shavings, and old lubricant. Cleaning aids in the inspection process and ensures that new parts can operate without interference from debris. Any worn or damaged parts are then replaced with new or refurbished components that meet the manufacturer’s specifications.
With all components cleaned and replaced as needed, the transmission is reassembled. Technicians follow precise guidelines to ensure each part fits and functions perfectly. After reassembly, the transmission is rigorously tested to verify that it meets performance standards. This testing phase is needed to catch any potential issues before the transmission is reinstalled in the truck.
Once the rebuilt transmission passes all tests, it is reinstalled in the truck. Technicians make sure that all connections are secure and that the system is properly integrated with the vehicle’s engine and control systems. A final road test may follow to ensure that the truck runs smoothly and efficiently.
In some circumstances, the right repair for a gearbox is to fully overhaul it. At S&K Transmission & Diesel Repair, we offer expert automatic and manual transmission rebuilding for all makes and models of commercial vehicles. Our thorough transmission overhaul process ensures the unit shifts like new when it leaves our shop. Give us a call at 623-244-8887
to learn more about transmission rebuild costs for your truck in Phoenix.
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